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Ultrasonic cleaning systems are based on high-frequency sonic waves, which are transmitted through a liquid in which the part to be cleaned is immersed.
The treatment lasts between 10 and 45 minutes and does not require operator presence.
Ideal for cleaning metals, ultrasonic waves produce cavitation, a phenomenon in which millions of tiny air bubbles are generated in the liquid and compressed until they implode, releasing large amounts of energy. This energy impacts the dirt, grease, or carbon deposits adhered to the surface of the objects being cleaned, removing them without damaging the piece and offering high resistance to corrosion, depending on the alloys.
The result is a micro-brushing that cleans the treated parts. Because the air bubbles are smaller than 1 µm, they penetrate even the smallest openings. Therefore, ultrasonic cleaning is the best system for highly complex components made of any type of material (cast iron, steel, aluminum, copper, bronze, titanium, some plastics and rubbers, etc.).
Ultratecno takes care of improving the cleaning process and the final quality of your product.
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PDF – 1.7KB
Increase the quality of your items
Cleaning process
temperature
Temperature increases (80-90ºC) in a liquid medium raise the vapor pressure and facilitate bubble formation (cavitation). This results in greater cleaning energy.
FREQUENCY
Determine the size of the bubbles generated during cavitation. High levels of soiling require lower frequencies, with greater grinding power. High frequencies are used for finishing applications or cleaning delicate items (optics, jewelry).
Chemical Additives
Each application requires a customized chemical product and concentration level, based on factors such as operating temperature, type of soiling, cleaning time, and the material of the parts being treated. Ultrasound enhances the cleaning effect of the cleaning agents, reducing their consumption.
Industrial ultrasonic cleaning and degreasing
Ultrasonic cleaning removes very quick and effectively grease, oil coolant, dirt from metal and plastic parts, chips, polishing pastes and more dirt from the manufacturing process. Our ultrasonic cleaning technology saves time and labor cost.
Industrial cleaning for new manufactured parts usually requires a complete cleaning process. Ultratecno can deliver multistage cleaning installation to cover all the cleaning phases.
Ultrasonic baths can be used for the wide scale of materials including more sensitive metals as aluminium, copper, zinc, tin alloys, brass etc. Ultratecno offers specific detergents and a cleaner solution for each material, not only cleaner for steel but also ultrasonic cleaner for brass or ultrasonic cleaner for aluminum.
The cleaning fluids and their concentration are always adapted to the specific cleaning application ensuring safe use of ultrasonic machine.
Our technology arrives where traditional cleaning methods cannot, adding value and quality to your manufacturing process.
Applications
- Surface treatments
- Machining and turning
- Cleaning complex parts with complicated geometries
- Degreasing of high-production parts
- Continuous belt washing
- Surface preparation for subsequent processes;
- Electroplating
- Nickel plated
- Chrome plating
