Large Ultrasonic Cleaning Tank for Heavy Duty Cleaning

CCM ultrasonic cleaning equipment was specially designed to eliminate heavy contaminants on large industrial parts with the length up to 9m and with the maximum diameter up to 1,5m.

The most common application for this large ultrasonic cleaning unit is ultrasonic scale elimination from industrial heat exchangers. A heat exchanger is a system used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. During the heat transfer, some sediments can accumulate on the internal surface of the device. This accumulated dirt decreases the performance of heat exchanger and creates energy and performance lost, so regular maintenance and removal of scaling has to be done.

Traditional cleaning process is hydroblasting of heat exchanger tubes. This procedure consists of high pressure water jetting of heat exchanger which removes the sediments. Water jetting is time and cost demanding operation as it requires manpower to perform the cleaning and also creates huge amount of liquid residue which requires water treatment.

Ultratecno performed several case studies to develop the best cleaning procedure for this challenging application and as a result implemented CCM ultrasonic product line.

heat exchanger cleaning machine

Main equipment characteristics:

  • Specially designed for heavy duty applications as heat exchanger cleaning in refineries, power plants and industrial centers.
  • Powerful low frequency ultrasonic cleaning technology to remove hydrocarbons, scale and other resistant process foulants.
  • Transportable unit with standardized external dimensions for overseas shipment. Build-in the 40 feet container with easy set up at customer´s place.
  • Adapted for exterior use. Ultrasonic tank with special construction in stainless steel AISI316L with IP65 protection grade to operate outdoors at customer’s site
  • Ultrasonic tank can work in remote areas thanks to optional cogeneration equipment.
  • Available in various standard sizes, but also in custom construction for special applications:
INTERNAL DIMENSION
(m)
ULTRASONIC POWER
(kW)
HEATING POWER
(kW)
CCM-15000
4 X 1,9 X 1,9
48
108
CCM-25000
7 X 1,9 X 1,9
78
189
CCM-35000
10 X 1.9 X 1.9
108
270

If you are interested in detailed technical information about  ultrasonic heat exchanger cleaning, do not hesitate to contact us.